MS9000GTIR Rework Station

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MS9000GTIR

• The temperature of the board and the package is always managed, during the reworking.

• It is not necessary to create the temperature profile data.

• The nozzle change is un-necessary.

• Automatically pickup of the component.

• Automatically replace of the component.

• It can manage the heating of the under the board.

Operation Diagram

 Heater Control diagram / Mounting diagram

Direct mode:

MS9000GTIR is a auto-reworking system which can be rewirking, always managing temperature by closed circuit control system. It was realizable with the original heating head which it moves horizontally of the heating head and vacuum head are changed. The temperature sensor for the board has two managing locations. They are the surface of the reverse-side of the board, and other one is the surface of the package. Those sensor always detects of temperature with perpendicularly. When it supply a component and or remove, the head for heating is moves horizontally, and automatically changed to the head for vacuum. In this case, It is called direct mode. MS9000GTIR has other two kinds of control mode, It is a AP mode, and M mode.

AP mode:

It can be create automatically of a optimal temperature profile data by ATTS function. ATTS system is Automatic Thermal Traces System, it had already operated at MS9000SAN rework system. 

M mode:

It is for manual setup of the heating data, It has 6 heating zones, and heating data input to each by manually.

Direct Mode Operation

　

 Touched Panel Screen

Direct mode is controlled by closed circuit system. The required temperature profile data is input to the four windows, MS9000GTIR is operated automatically as the setup temperature data. Four windows of the upper side are the temperature for solder. and the under side windows are for reverse-side temperature of the board. The time data will be automatically input by the machine. The all input data can be change always by manually. MS9000GTIR automatically hearts according to input data.

AP Mode is controlled by ITTS function.

This is use when it cannot control with the remote sensor precisely. such as the case of the surface of the package has reflects, like a mirror. and when the surface of the package is complicated and is not flat, such as a connector. In those examples, the remote-sensor may not operate precisely.

In AP mode, the surface of the package and the reverse of the board are required with the sensor, and temperature controlled them. After that, the system is reproduces the same heating profile faithfully without sensors.
　

M Mode is use when the load capacity of heat is too large and or the sensor cannot be wearing correctly to the component. MS9000GTR has 6 zones of data windows, the suitable temperature control data for each is put in and tested.

Data File

Data File Screen

The setup data can be saved at each mode. D mode data is maximum of 100 files, AP mode data is maximum of 100 files, and M mode is maximum of 50 files.

the data is managed by the Windows Excel CSV files. The data can be send to the PC, by the CF memory-card. The data can be analyse with the original software with the Excel on the PC.
　

Auto-Parts Supply

Parts Pickup and Replace

Z axis of MS9000GTIR is by auto-servo controlled. The component can be pickup automatically from the parts supply stage of MS9000GTIR. And the picked up component is mounted to the board automatically.

Adjustment of the Heating Range

　

Heart Range Adjustor

The heart range of the top heater can be adjust by the shutter system of the head. The shutter is adjustable each in Y and X direction. They are possible to change by 10mm to 50mm each.

 Vision System

Optical image equality System

 The positioning system is by optical image equality. It is the system that it displays the land image of the board and the pattern image of the part on the monitor at equal magnification. If those images fit, it will be the completion of positioning. The sample below images are 6x8mm CSP.

 

 Parts image+board image+both of images.

 Both of image + adjust = Completion positioning.

 Wide Bottom Heater System (Option)

 Optional Wide Bottom Heater 

The optional wide bottom heater system is very effective to the large size board. And, it may be able to escaped from warped the board by heating.

Specifications

Item	Specification
Component size	3.0 x 3.0 ---50 x 50mm
Board Size	50 x 50 ---400 x 500mm max
Fine Adjust for Rotation	±5 degrees max by Z axis by manual
Fine Adjuster X and Y	±5.0mm max by XY Table by manual
Board Thickness	3.5mm /3Kg Max
Clearance of under the Board	25mm Max
Clearance of the board Top	45mm Max
Z Axis	servo control
Under support for the board	by 4 pins on 2 railes
Heater Control System(PID)	Direct	Closed Loop with remote-sensor x 2
	AP	ITTS Auto-Profile x 2
	M	Manual 6 zones
Parts Pick Up	Auto-Pickup by Vacuum Bit.
Parts replace	Auto-Replace by servo controlled Z axis.
Controller	Touched Panel 10.4inch Color with Logic controller
Top heater	800VA Middle IR
	Area Range:10x10 -- 50x50mm by XY Shutter
Bottom Heater	800VA Middle IR
Wide Bottom Heater	1KVA x 2 Far-IR (Option)
Control Data Save	Direct mode:100 files max
	AP mode: 100 files max
	M mode: 50 files max
Control Data Memory	Excel CSV file in the CF memory
Temperature Measuring	CA-K: 2(controller)+2CH(measuring)
Data Analyzer	Peak Temp x 4 / Time-Interval x 2 x 4
Data Graph	4CH max
Monitor	640x480 dot 10.4 inch (Ext by RGB)
Vision System	AF 70x max with splitter system
Power	200--240V 2.0 KVA
Dimension	730W x 830D x 780Hmm 80Kg approx.
Air	0.5Mpa Dry

The specification are subject to change without notice.